What is HACCP? A Guide to Food Safety Systems for Manufacturers in Vijayawada:

HACCP is the global gold standard for food safety. Master the 7 principles to mitigate biological, chemical, and physical risks in your production line.

Last Updated: May 2026 | Verified by Food Safety Auditors
7
Core HACCP Principles
CCP
Critical Control Points
4-12 Wks
Implementation TAT
100%
Safety Compliance Goal
🏢
Infigo Consulting — Vijayawada Division Local Regulatory Support — March 2026

Scaling your food business in Vijayawada? Get expert guidance on Agro-Logistics, Horticulture, and Rice Milling compliance under the new FSSAI rules.

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HACCP (Hazard Analysis and Critical Control Points) is a systematic preventive approach to food safety from biological, chemical, and physical hazards in production processes. For food manufacturers in India, implementing HACCP is a prerequisite for FSSAI Central Licensing.

The 7 Principles of HACCP

The HACCP framework is built on seven core principles that guide manufacturers through hazard identification and control.

HACCP Core Roadmap

  1. Hazard Analysis: Identify biological, chemical, and physical risks.
  2. Identify CCPs: Points where hazards can be prevented.
  3. Critical Limits: Min/Max values for safety (e.g., Temp/Time).
  4. Monitoring: Planned sequence of assessment observations.
  5. Corrective Actions: Procedures followed when deviations occur.
  6. Verification: Activities to determine plan validity.
  7. Records: Documentation of the system performance.

Types of Food Hazards

HACCP is designed to stop hazards before they reach the consumer. This includes Biological hazards (Pathogens), Chemical hazards (Pesticides/Cleaners), and Physical hazards (Glass/Metal).

Critical Control Points (CCPs)

A CCP is a step in the process where control can be applied to prevent or eliminate a food safety hazard. Common CCPs include pasteurization, metal detection, and refrigeration temperatures.

Establishing Critical Limits

Every CCP must have an associated “Critical Limit” — a threshold that must not be crossed. For example, a milk pasteurizer must reach at least 72°C for 15 seconds. Anything less is a deviation.

ISO 22000 vs HACCP

HACCP is a specific hazard control system. ISO 22000 is a broader management system that incorporates HACCP principles along with organizational communication and management standards.

Implementation Roadmap

Implementation typically takes 4-12 weeks. We assist brands by conducting gap analyses, developing technical dossiers, and training staff on monitoring and record-keeping.

Local Impact for Vijayawada

As a hub for Agro-Logistics, Horticulture, and Rice Milling, businesses in Vijayawada are specifically affected by the new turnover thresholds. Our local team specializes in aligning Agro-Logistics, Horticulture, and Rice Milling processing units with these 2026 reforms.

Questions from Vijayawada Brands

Is HACCP mandatory for food businesses in Vijayawada?+

Yes, while FSSAI requires basic hygiene (GHP/GMP), HACCP is mandatory for businesses applying for FSSAI Central Licenses and is often a prerequisite for international exports and large retail supply chains.

How long does it take to implement a HACCP plan?+

Implementation typically takes 4 to 12 weeks depending on the complexity of the manufacturing process and the current state of infrastructure and documentation.

What is the difference between ISO 22000 and HACCP?+

HACCP is a food safety system focused specifically on hazard control. ISO 22000 is a broader Management System Standard that incorporates HACCP principles along with business management and communication protocols.

What are the three types of hazards in HACCP?+

HACCP addresses Biological (bacteria/viruses), Chemical (toxins/residues), and Physical (glass/metal) hazards that could compromise food safety.

Does HACCP require specialized software?+

While not mandatory, using digital FSMS software can significantly improve the accuracy of record-keeping and monitoring of critical limits in real-time.

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