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Book Free ConsultationHACCP (Hazard Analysis and Critical Control Points) is a systematic preventive approach to food safety from biological, chemical, and physical hazards in production processes. For food manufacturers in India, implementing HACCP is a prerequisite for FSSAI Central Licensing.
The 7 Principles of HACCP
The HACCP framework is built on seven core principles that guide manufacturers through hazard identification and control.
HACCP Core Roadmap
- Hazard Analysis: Identify biological, chemical, and physical risks.
- Identify CCPs: Points where hazards can be prevented.
- Critical Limits: Min/Max values for safety (e.g., Temp/Time).
- Monitoring: Planned sequence of assessment observations.
- Corrective Actions: Procedures followed when deviations occur.
- Verification: Activities to determine plan validity.
- Records: Documentation of the system performance.
Types of Food Hazards
HACCP is designed to stop hazards before they reach the consumer. This includes Biological hazards (Pathogens), Chemical hazards (Pesticides/Cleaners), and Physical hazards (Glass/Metal).
Critical Control Points (CCPs)
A CCP is a step in the process where control can be applied to prevent or eliminate a food safety hazard. Common CCPs include pasteurization, metal detection, and refrigeration temperatures.
Establishing Critical Limits
Every CCP must have an associated “Critical Limit” — a threshold that must not be crossed. For example, a milk pasteurizer must reach at least 72°C for 15 seconds. Anything less is a deviation.
ISO 22000 vs HACCP
HACCP is a specific hazard control system. ISO 22000 is a broader management system that incorporates HACCP principles along with organizational communication and management standards.
Implementation Roadmap
Implementation typically takes 4-12 weeks. We assist brands by conducting gap analyses, developing technical dossiers, and training staff on monitoring and record-keeping.
